Clamshell (container)

A clamshell is a one-piece container consisting of two halves joined by a hinge area which allows the structure to come together to close. Clamshells can be made to be reusable and reclosable^[1] or can be sealed securely.

Empty clamshell package

Clamshell pack of screws

Paperboard clamshell for fast food

PETE plastic egg carton for 24 eggs

History

Containers acting similar to clamshells have been widely used for many years, constructed from a diversity of materials. Patent Classification B65D43/162 covers “Non-removable lids or covers hinged for upward or downward movement the container, the lid and the hinge being made of one piece". It lists over ten thousand patents in the last hundred years.^[2]

Foam plastic clamshells have been used in fast food restaurants for burgers; paperboard clamshells are currently being used similarly. Clear plastic clamshell containers were used for strawberries by Driscoll’s, a California berry grower, in the 1990s to pack its berries for retail sale.^[3]

Construction

Clamshell containers can be made of a variety of materials. Plastics such as polystyrene, polyester, PVC, foam sheets, etc. The material can be made by thermoforming or can be injection molded into the desired shapes. A single piece of material is used for the top and bottom with a "living hinge" that is integral to the material, rather than added separately.

Folding cartons made of paperboard or molded pulp can also be of a clamshell shape.^[4] It can also be made of cellulose fiber such as sugarcane-bagasse, wheatstraw, wood pulp, etc.

Closing

Clamshells can use a variety of means of closing or sealing. Some have self-locking tabs, snaps, or have a friction fit. Others use adhesive, pressure-sensitive tape, labels, staples, or are heat-sealed.

Opening

Many clamshell containers are easy to open, and reuse, by consumers. When plastic clamshell containers are securely heat sealed, they are tamper resistant and deter package pilferage.

These security packages are intentionally difficult to open, sometimes requiring customers to use scissors or a knife.

Difficulty opening such packaging can be frustrating to the point of wrap rage.^[5] Some people injure themselves trying to open security packaging which in the United Kingdom has been cited as the most frustrating to open.^[6]

See also

• Foam food container
• Solander box
• Living hinge

Notes

1. US 6227369, Glassman, Ellen Tave, "Clamshell package including both permanent and resealable fastening structure", published 2001-05-08, assigned to Sony Corp. and Sony Electronics Inc.
2. Patent Classification B65D43/162 : Non-removable lids or covers hinged for upward or downward movement the container, the lid and the hinge being made of one piece, US Patent Office
3. Dune Lawrence (July 29, 2015). "How Driscoll's Is Hacking the Strawberry of the Future". Businessweek. Retrieved January 12, 2023.
4. US 4792085, Waring, III, John S. & Pluff, Gary E., "Buckle-proof clamshell container", published 1988-12-20
5. Clifford, Stephanie (June 2, 2011). "Clamshell packaging is being tossed". The Bulletin. Bend, OR. New York Times News Service. Archived from the original on October 5, 2013. Retrieved June 6, 2011.
6. "Packaging has consumers feeling wrapped with rage". 20 November 2015.

References

• Soroka, W, "Fundamentals of Packaging Technology", IoPP, 2002, ISBN 1-930268-25-4
• Yam, K. L., "Encyclopedia of Packaging Technology", John Wiley & Sons, 2009, ISBN 978-0-470-08704-6