Harbor Bridge Project

New bridge project in Corpus Christi, TX From Wikipedia, the free encyclopedia

The Harbor Bridge Project (or New Harbor Bridge or US 181 Harbor Bridge) is the replacement of the existing through arch bridge that crosses the Corpus Christi Ship Channel, which serves the Port of Corpus Christi in Corpus Christi, Texas, with a modern cable-stayed bridge design. The route will connect with SH 286 (the Crosstown Expressway) at its southern terminus and US 181 on the north. Groundbreaking on construction took place on August 8, 2016 and was scheduled to be completed by the spring of 2020,[4][5] but was extensively delayed by engineering and design issues, and is currently planned to be open to traffic by May 2025.[6][7]

Quick Facts Coordinates, Carries ...
Harbor Bridge Project
Coordinates27°48′48.55″N 97°23′56.22″W
Carries6 lanes of US 181; bicycle/pedestrian shared path
CrossesCorpus Christi Ship Channel
LocaleCorpus Christi, Texas
Websiteharborbridgeproject.com
Characteristics
DesignCable-stayed bridge
MaterialPost-tensioned concrete
Total length3,295 ft (1,004 m) (main span unit)
~10,820 ft (3,298 m) (total length with approaches)[1][2]
Width134 ft (41 m)
Height538 ft (164 m)
Longest span1,661 ft (506 m)
Clearance below205 ft (62 m)
Design life170 years
History
Engineering design byFigg Bridge Engineers
Arup-CFC [es]
Constructed byFlatiron/Dragados
Construction startAugust 8, 2016[3]
Construction endMay 2025[3]
Construction cost$1.2 billion
ReplacesCorpus Christi Harbor Bridge
Location
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History

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The through-arch Corpus Christi Harbor Bridge at dusk, 1988

Planning for the bridge began in 2003 to address the maintenance and safety issues of the existing Corpus Christi Harbor Bridge as well as provide long term access to the Port of Corpus Christi to larger ship vessels (including Panamax).[8][9][10] Texas Department of Transportation (TxDOT) awarded developer Flatiron/Dragados with the design–build contract for the project. The old bridge will be demolished upon project completion.[3]

Design

The new design is a cable-stayed bridge made up of twin precast concrete delta frame segmental box girders that spans 1,661 feet (506 m) across the entire ship channel bank-to-bank, providing 205 feet (62 m) of clearance above the water. The twin parallel cable-stays are arranged in a fan along middle of the mixed-use deck 134 feet (41 m) wide that carry six lanes of US 181 and a bicycle and pedestrian path with a mid-span belvedere facing the Corpus Christi Bay. The approaches are of the same box girder type supported by columns 180 feet (55 m) apart.[9][11]

Construction

Summarize
Perspective
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The New Harbor Bridge under construction in 2019

To assemble the superstructure, box girders cast near the bridge site are lifted and brought into place using a self-propelled gantry crane, and then the tendons are post-tensioned before the crane moves to the next segment and repeats.[12]

The structure is slated to be the longest cable-stayed, concrete segmental bridge in North America.[9] If completed before the Gordie Howe International Bridge, also under construction, it will also briefly have the longest cable-stayed span in the North America.[12][13] Corpus Christi's nearby John F. Kennedy Memorial Causeway, which has a similar construction method, is the first precast concrete post-tensioned segmental box girder bridge in the United States.[12][14]

Construction suspension

In March 2018, a pedestrian bridge collapse in Florida prompted extensive reevaluation of bridge construction across the United States. An NTSB investigation ultimately concluded that the chief probable cause for the Florida bridge collapse was an error in design by the FIGG Bridge Group.[15] FIGG was also the engineer for the Harbor Bridge Project. This prompted a design review by TxDOT who in 2019 ultimately asked the bridge developer Flatiron/Dragados to remove FIGG and select a different engineering firm.[Note 1][17]

In July 2020 the developer designated the new engineer for the project as Arup-CFC [es], who expected no major changes.[18] Construction resumed in August 2021.[12]

In July 2022 a TxDOT-ordered independent review by International Bridge Technologies found significant design flaws that persisted in its design, including five primary areas of concern.[Note 2] TxDOT subsequently suspended work on the bridge.[19][20] The developer Flatiron/Dragados disputes some of these findings, and as of September 2022 discussion were ongoing with TxDOT regarding future construction and potential design remedies.[12][21]

Work continues

TxDOT and Arup-CFC resolved one of the five design issues, deciding to add additional steel reinforcement to the delta box girders, and work resumed on those sections as of November 3, 2022. Construction of the approach spans has continued despite the halt on the main span and towers, and were over 80% complete as of October 28, 2022.[5][22] TxDOT and Flatiron/Dragados resolved the four remaining design issues in April 2023.[3]

In January 2025, the main span connection of the new Corpus Christi Harbor Bridge was completed when the last southbound segment was installed.[23]

See also

Notes

  1. FIGG had previously been removed from another Texas project, the replacement of the Sam Houston Ship Channel Bridge.[16]
  2. "...the five primary areas of concern are: (1) inadequate capacity of the pylon drilled shafts, (2) deficiencies in footing caps that led IBT to report that the bridge would collapse under certain load conditions, (3) delta frame design defects, primarily related to the connections between the delta frames and the adjacent precast box units, (4) significant uplift at the intermediate piers, and (5) excessive torsion and other stresses related to crane placement during construction."[19]

References

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