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Iron puddler

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An iron puddler (often merely puddler) was a worker in iron manufacturing who specialized in puddling, an improved process to convert pig iron into wrought iron with the use of a reverberatory furnace.

Working as a two-man crew, a puddler and helper could produce around 1.5 tons of iron in a 12-hour shift.[1] The strenuous labor, heat and fumes caused puddlers to have a short life expectancy, with most dying in their thirties.[2] Puddling was never automated because the puddler had to sense when the balls had "come to nature" — the point when molten pig iron begins to solidify into a malleable mass, allowing for removal from the furnace and further processing.[citation needed]

James J. Davis, who was born in Tredegar, Wales, emigrated to the United States, where he later became a prominent figure in government, serving as a U.S. Senator from Pennsylvania and as U.S. Secretary of Labor under three consecutive presidents. His book The Iron Puddler, describing his early experiences as a puddler, was ghostwritten by C. L. Edson.[3]

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